The world today is highly dependent on technology, and there is need of Balance between machine operation and safety, security requirements for the machinery.All aspects related to machines are considered during design, manufacturing, and utilization. However, safety is paramount to keep humans and machines away from industrial hazards. If we are safe, then we are confident, and confidence encourages us to put more efforts in our respective work, that increases overall work efficiency.
Pilz is committed to deliver safe automation solution for all industries, implement safety measures at every stage and engage with the best practices in compliance with industry standards that are accepted world-wide. In everything we do, we want to make the world a safer place. This is apparent in each product and solution from Pilz that considers both machinery safety and security requirements. Pilz is a renowned global brand in industrial automation, recognized for its expertise in safety and automation technology. With decades of experience, Pilz has established itself as a leader in ensuring safe and efficient industrial operations. The company provides a wide range of safety solutions, including safety controllers, sensors, and motion control systems designed to safeguard machinery, workers, and the environment. Pilz has ensured safe production processes internationally for more than 75 years as a global supplier with its components, systems, and services. Our offerings from comprehensive services, such as risk assessments, safety design, validation, and training, ensure that each solution is tailored to meet the highest safety standards. Globally, Pilz operates in over 40 countries, bringing its safety expertise to diverse industries, and in India, the company plays a crucial role in helping manufacturers and end users adopt cutting-edge safety technologies while adhering to international and regional safety regulations. This commitment to safety and reliability makes Pilz a trusted partner in industrial automation across the world. In short, From Pilz, the industry can expect automation technology that considers both machinery safety and security requirements.
Our expertise of many years is evident from the trust that customers put in us and make us their reliable safe automation partner. Thus, with Pilz, one can trust that safety and reliability are at the forefront of every solution we provide.
Industrial Security – Pilz’s Perspective
Industrial security describes the protection of production and industrial plants from faults * whether intentional or unintentional. Industrial Security focuses on safeguarding plants and machinery from human threats. Cyberattacks, manipulation, and misuse pose significant risks to safety and can jeopardize a company’s very existence. To ensure comprehensive machinery safety, machine manufacturers and operators must implement robust Industrial Security measures. Incidents related to Industrial Security can have dire consequences for a company’s operations and, most importantly, the safety of its employees. This underscores the principle: No Safety without Security!
In today’s interconnected automation landscape, Safety and Security are inseparable. In industrial settings, one cannot exist without the other. As standards, regulations, and laws evolve, they increasingly incorporate cybersecurity considerations. For instance, the EU Machinery Regulation mandates relevant technical and organizational Industrial Security measures for CE compliance. The objective of industrial security is to guarantee the availability of plant and machinery and the integrity and confidentiality of machine data and processes. Attackers often use existing weaknesses to penetrate control networks or disrupt processes. To prevent attackers accessing the control network, potential weaknesses must be detected and remedied promptly. If attackers manage to exploit a weakness, this may have devastating consequences for the company. These range from production standstill to a risk to humans if safety measures are manipulated in a targeted way. The application firewall SecurityBridge prevents this. Within the control network, connections between the diagnostic or configuration tools and the controllers are protected from manipulation, enabling secured connections to the outside world. The data is transferred almost without delay. You can use the Identity and Access Management system by Pilz, to access permission system PITreader to safeguard your plants from unauthorised access. When integrated with Safe Small Controllers PNOZmulti 2 as control unit, and Safety Gate System where safety switches with guard locking PSENmlock, PSENmgate, PSENmlock mini, and PSENslock 2are integrated, the application which needs to be safeguarded is ensured to be secured. Identification and Access Management solutions is the best safety and security solution which is used to avoid any unauthorised access, or malpractices within the system. With PITreader and the related RFID transponder keys you can control access permissions reliably and individually to your specifications and requirements. Diagnostics of machines is a vital factor in industrial automation, ensuring that all safety components are functioning correctly and efficiently. Machine manufacturers and operators can only achieve comprehensive machinery safety with Industrial Security measures. Pilz offers these measures to protect the machinery against cyber-attacks, misuse by operators or manipulation, and are required by the New Machinery Regulation for CE compliance. Pilz views industrial security as a critical component of operational safety and efficiency. Our approach emphasizes the importance of normative expertise regarding requirements and specialized knowledge about risk-reducing measures tailored for machine security. To support organizations in enhancing their security posture, we offer comprehensive training courses aligned with the IEC 62443 standard. These courses are structured across four levels—Introductory, Fundamental, Advanced, and Expert—allowing participants to choose based on their prior knowledge and experience. By engaging in our training, companies can leverage our expertise to create a safer working environment and effectively mitigate risks associated with industrial operations.
Industrial Security describes the protection of plant and machinery from humans. Cyberattacks, manipulation or misuse are a massive risk to safety and can endanger a company’s very existence. The normative basis for our training courses is the international standard series IEC 62443 “Industrial communication networks – Network and system security”. IEC 62443 currently offers the best orientation guide for plant operators and device manufacturer
Machine manufacturers and operators can only achieve comprehensive machinery safety with Industrial Security measures. Industrial Security incidents can have fatal consequences for your company, ongoing operation and, in particular, the safety of your employees! This means: No Safety without Security!
In the connected world of automation, Safety and Security are now a unit. In an industrial environment, one is no longer conceivable without the other. Standards, regulations and laws are currently being expanded to include cybersecurity aspects. In the EU Machinery Regulation, relevant technical and organisational Industrial Security measures are mandatory for CE compliance.
Our Spirit of Safety, and commitment for making the world a safer place, constantly motivate us for delivering innovative safe solutions and services to our customers. We expect the customer to experience the best in safety, being the leaders in Safe Automation Technology. The manufacturing sector in India is undergoing a significant transformation driven by technological advancements, global dynamics, and the need for enhanced safety standards. Despite its significant contribution to the economy, the sector faces numerous safety challenges. These include outdated infrastructure, inadequate regulatory frameworks, and insufficient awareness among stakeholders. Persistent risks such as workplace accidents, industrial disasters, and occupational hazards underscore the urgent need for comprehensive safety reforms. Therefore, a collaborative approach initiated by the companies can facilitate knowledge exchange, resource mobilization, and implementation of innovative safe solutions tailored to the unique challenges facing the sector.
Pilz offers a comprehensive range of services focused on ensuring machinery and workplace safety, providing solutions that meet both industry needs and international standards. Their machinery safety services are designed to cover every aspect of the machine lifecycle, from the initial risk assessment to the final commissioning. Pilz engineers work closely with clients to identify hazards, evaluate risks, and implement the necessary safety measures. This end-to-end service ensures that machines not only meet legal safety requirements but also operate efficiently and securely throughout their lifecycle. In terms of ensuring machinery safety, we follow a detailed, step-by-step approach. It begins with conducting a thorough risk assessment to identify potential hazards and evaluate the associated risks. Based on these findings, Pilz develops a tailored safety concept that outlines the strategies needed to mitigate risks. These strategies are then implemented through safety design and system integration, ensuring that the required safety features are installed and configured correctly. Once the system is in place, we conduct comprehensive validation testing to verify that the safety measures are effective, and they finalize the process by commissioning the machine, ensuring it operates safely under actual working conditions.
Pilz places a strong emphasis on international compliance, ensuring that allour safety solutions align with global safety standards such as ISO 13849, IEC 62061, and OSHA regulations. We provide comprehensive compliance services to help businesses meet critical safety regulations, including NR12, USA compliance standards, and CE marking. NR12 is a significant Brazilian regulation that establishes safety requirements for machinery and equipment, ensuring that design, operation, and maintenance practices protect workers in industrial environments. In the United States, compliance is guided by standards set by organizations like OSHA and ANSI, which focus on safeguarding employee health and safety. Pilz assists companies in navigating these regulations through risk assessments and implementation of necessary safety measures. Furthermore, the company offers support in the DRA (Design Review Assessment), SAT (Site Acceptance Testing), and FAT (Factory Acceptance Testing) processes, ensuring that equipment is thoroughly tested and validated before deployment. Additionally, Pilz helps clients achieve CE marking, signifying compliance with European health, safety, and environmental standards, which is essential for marketing products within the European Economic Area. Through these services, Pilz enhances safety, reliability, and compliance for businesses operating in various industrial sectors. We provide comprehensive support to ensure that your machinery and processes meet the highest safety standards. One of the key aspects of our service offering is our expertise in compliance with the New Machinery Regulation.
In addition to machinery safety, we also prioritizes workplace safety. We offer consulting services to identify potential safety risks in various industrial settings, focusing on environments where automated processes, human-machine interaction, and hazardous zones exist. Through the combination of technological solutions, employee training, and process optimization, Pilz helps businesses minimize downtime while maximizing the safety and protection of their workforce.
For more information,
www.pilz.in