Raychem RPG Pvt Ltd

Profile/Bio-sketch

Raychem RPG, incorporated in 1989, is a 50:50 joint venture between RPG Enterprises, India, and TE Connectivity, USA (formerly Tyco Electronics). The company is a leading enabler of technology solutions for asset protection and loss reduction in the energy, oil, and gas segments. In the energy segment, Raychem RPG’s technologies improve the performance, reliability, and economy of electrical networks and equipment. Raychem RPG’s power and distribution transformers have consistently performed for over 10 years in harsh environments and also offer world-class electrical safety products. The company provides top-quality solutions in preventing, monitoring, and controlling corrosion for pipelines in the hydrocarbon industry and water sector. Raychem RPG has been successfully exporting precision engineering components to customers worldwide. With offshore projects extending to ASEAN, the Middle East, and African countries, the Americas, Germany & China, the company continues to make its presence felt across the globe.

Professional Achievements:

Sankara Raman is a Plastics Technologist by profession and a management graduate with over 35 years of industrial experience, with the maximum number of years of his career at Raychem RPG. Previously he worked at VIP Industries. A long-standing member at Raychem RPG and part of the Management, Sankara joined the company in 1993, where he handled various roles like Operations, Supply Chain, Customer service, sales, Key Account Management, and as an SBU head for multiple businesses. He has dealt with many migrations projects from Europe to India and was the Project Manager for one of the acquisitions and Mergers did in Raychem RPG and established many plants in Maharashtra and Gujarat. He is one of the torchbearers for the Heat Shrink and Cold Shrink Technology initiative in Raychem RPG and holds a few patents under his belt. He is constantly driving his team to develop innovative solutions for customers.

Any turnaround story to narrate?

Raychem RPG is an Indian company that specializes in manufacturing polymer products. The company faced intense competition and a lack of innovation in the early 2000s, which led to a difficult period for the business. The management decided to focus on innovation and invest heavily in research and development to come up with new products and solutions. They established an innovation center and collaborated with other businesses and academic institutions to stay up-to-date with the latest technologies and trends. The company also streamlined its manufacturing process, implemented best practices, and invested in new technologies and equipment to improve efficiency and reduce costs. Raychem RPG’s efforts paid off, and they started seeing positive results within a few years. Today, the company is a successful business with a strong presence in India and other countries, thanks to its focus on innovation, improving operations, and staying competitive.

Have you embraced Industry 4.0 in your manufacturing as a long-term business strategy?

Yes, Raychem RPG has embraced Industry 4.0 as a long-term business strategy to improve its manufacturing operations and stay competitive in the market. The company has integrated advanced technologies like the Internet of Things (IoT), artificial intelligence (AI), and big data analytics into its processes. One of the key areas where Raychem RPG has implemented Industry 4.0 is in quality control processes, where the company uses sensors and data analytics to monitor production processes and reduce defects. The company has also implemented Industry 4.0 in supply chain management to optimize logistics and delivery times. Raychem RPG has also implemented Industry 4.0 in maintenance processes, using predictive analytics to monitor equipment performance and reduce downtime. Overall, Industry 4.0 has helped Raychem RPG to reduce costs, improve quality, and increase efficiency, which has led to better business outcomes in the long run.

Any digital transformation drives undertaken to improve quality and bring out better products through green manufacturing, with gains of cost-effectiveness:

Raychem RPG has implemented several digital transformation drives to improve product quality, implement green manufacturing practices, and achieve cost-effectiveness. These include the use of digital twin technology to simulate and optimize manufacturing processes, real-time energy management solutions to reduce energy consumption, and predictive analytics for quality control to reduce defects and improve quality. These digital initiatives have reduced waste, saved costs, and improved the company’s environmental footprint. By integrating advanced technologies such as IoT, AI, and big data analytics into its manufacturing processes, Raychem RPG has been able to achieve better business outcomes in the long run.

Exemplary R & D initiatives and technological breakthroughs, if any:

Raychem RPG has developed high-performance electrical insulation materials, such as heat-shrink tubing, that are used in a wide range of applications, including aerospace, automotive, and industrial sectors. These materials provide superior electrical insulation properties and can withstand extreme temperatures, making them ideal for use in harsh environments. Overall, Raychem RPG’s R&D initiatives and technological breakthroughs have positioned the company as a leader in the field of electrical and power distribution systems, while also contributing to sustainable development through the use of renewable energy sources and environmentally friendly materials.

A word about your leadership and operations management to achieve manufacturing excellence:

Achieving manufacturing excellence requires strong leadership, effective operations management, and a culture of continuous improvement. By focusing on these principles, companies can optimize their production processes, improve quality, reduce costs, and maintain a competitive edge in the market.

Efforts of import substitution to make India self-reliant (atmanirbhar):

Raychem RPG is actively working towards import substitution in IEC 60903 insulating gloves used in the electrical industry. The company is investing in research and development, domestic manufacturing, and collaborating with government agencies to promote production in India. Raychem RPG established a state-of-the-art manufacturing facility in India to reduce reliance on imports and promote self-reliance. The company is investing in innovative solutions to cater to the specific needs of the Indian market, including developing gloves with superior electrical insulation, durability, and comfort. These gloves are designed for various sectors, including power utilities, railways, and the automotive industry. Raychem RPG’s efforts towards import substitution demonstrate its commitment to promoting self-reliance in the Indian electrical industry by reducing dependence on imports and promoting high-quality, domestically manufactured insulating gloves.