YASKAWA India Pvt Ltd

Nomination - Manufacturing Leadership In Robotic Automation Solutions

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Profile/Bio-sketch

YASKAWA India is a wholly owned subsidiary of Yaskawa Electric Corporation, Japan – one of the most advanced & world class manufacturers in the field of drive technology, industrial automation and Robotics. YASKAWA started its journey in India with the business of PLC in 1980 and AC Drives in 1990 and steadily expanded its Robotics application presence since 2005 to accommodate growing customer needs. Today with operations spanning the length & breath of the country, Yaskawa India has emerged as a central hub for our future goals which is headed by a dynamic sales, service, training and technical support team. Our products and solutions have been supporting automation in a wide variety of industrial fields including automotive, machine tools, FMCG, Electronics, Packaging, textile, crane, ceramics, and life sciences.

Any turnaround story to narrate?

Yaskawa Electric led the world in putting forward the term “mechatronics”, now widely used around the world, in the late 1960s. This concept evolved when we combined our customers’ machinery with Yaskawa’s electronic products to create superior quality and function.

Nowadays, the mechatronics technology which improves performance by applying electronics to machine control is widely used for automation and efficiency improvement in various industries.

Yaskawa’s sophisticated technologies that had been built up over a long period of history have been embodied in the form of various products and are making great contributions to the society. Those technologies/products were established through steady efforts of our predecessors though the process up to the present day was not an easy one.

Have you embraced Industry 4.0 in your manufacturing as a long-term business strategy?

As a global leader in industrial automation technology, we at YASKAWA, recognize the immense value and potential that Industry 4.0 offers in terms of improving manufacturing efficiency, productivity, and quality. We have invested heavily in research and development to integrate cutting-edge technologies such as artificial intelligence, big data analytics, and the Internet of Things (IoT) into our manufacturing processes.

Through our advanced automation solutions, we help our customers achieve their Industry 4.0 goals by improving their overall manufacturing processes, reducing downtime, optimizing production, and enhancing the quality of their products. We believe that embracing Industry 4.0 is essential to remain competitive in the global marketplace, and we will continue to lead the way in developing innovative automation solutions that empower our customers to achieve their business objectives.

Any digital transformation drives undertaken to improve quality and bring out better products through green manufacturing, with gains of cost-effectiveness:

We at YASKAWA, recognize the importance of leveraging digital technologies to enhance our manufacturing processes and create more sustainable products and services. One of our key initiatives is to implement a digital quality management system that leverages advanced data analytics to identify and address quality issues in real-time. By using data to proactively monitor production processes and identify quality issues, we can improve the overall quality of our products and reduce waste and scrap, which contributes to cost-effectiveness and a more sustainable manufacturing process.

We also focus on green manufacturing by implementing energy-efficient technologies and reducing our carbon footprint across our production facilities. Our advanced robotics and automation solutions play a key role in improving energy efficiency, reducing material waste, and lowering emissions in our manufacturing processes. Through our eco-friendly products and services, we help our customers achieve their sustainability goals and reduce their environmental impact.

Exemplary R & D initiatives and technological breakthroughs, if any:

We opened a new R&D center, YASKAWA Technology Center (YTC) in Japan, to build a system that can respond quickly to the diverse needs of our customers. YTC is based on the three key concepts of integrated development processes, aggregation and creation of intelligence, and creation of innovative technology. The concept is to become a technology-intensive base where we develop products that will lead customers’ businesses to success in a timely manner through all of the Yaskawa Group technologies and open innovation.

By consolidating the development systems that were dispersed in each division and corporate development division, we have created an environment in which we can work consistently on planning, development, production, and quality control. We have also created an environment in which employees can be constantly exposed to the world’s technological trends, as well as a system to promote information sharing and communication.

A word about your leadership and operations management to achieve manufacturing excellence:

Our leadership team is committed to driving innovation, embracing new technologies, and creating a culture of continuous improvement across our organization. To achieve manufacturing excellence, we prioritize operational efficiency and quality at every stage of the production process. We have implemented advanced automation solutions, such as robotics and artificial intelligence, to optimize production and reduce lead times. Our lean manufacturing principles help to eliminate waste and streamline our processes, ensuring that we are always operating at peak efficiency.

We also place a strong emphasis on employee training and development to ensure that our team members have the skills and knowledge necessary to excel in their roles. By investing in our people, we create a culture of innovation and excellence that drives our success.

Through our leadership and operations management approach, we have been able to achieve manufacturing excellence and maintain our position as a global leader in industrial automation technology.

Efforts of import substitution to make India self-reliant (atmanirbhar):

YASKAWA India recognizes the importance of domestic manufacturing and is dedicated to developing localized solutions that meet the needs of Indian industries. To achieve self-reliance, YASKAWA India is investing heavily in research and development, as well as in the establishment of local manufacturing facilities for our Drives & Motion Control Division in Bangalore. This will enable us to produce high-quality products that are tailored to the specific needs of the Indian market.

Our advanced technology solutions are designed to optimize performance and reduce costs, making them ideal for a wide range of applications, including automotive, electronics, food and beverage, and more.

In addition, YASKAWA India is committed to providing exceptional customer service and support to our clients. We offer comprehensive training and technical assistance to ensure that our customers can maximize the benefits of our products and services.

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