Ajeet Samani, Director, Khushbu Honing

A leading name in productive bore finishing solutions – Simplify the task. Continually look for faster, better, easier ways to get the job done with utmost precision.

The Khushbu Group based in Kolhapur in Maharashtra, India has emerged as a leading inventor, innovator and implementer of cutting-edge technology enabled solutions operating in the core business segments of a wide range of Honing Machines.

Khushbu, the brainchild of Ajeet Samani, a veteran engineer, is an ISO 9001:2015 certified company. The Group’s USP is 5000 parts a day with 2 micron bore accuracy. Almost three decades of a strong, customer-focused approach and the continuous quest for world-class quality have enabled it to attain and sustain leadership in all its major lines of business.

Major sectors served are Auto components – Conn Rod, Rocker Arm, Gears, Gear Shifter fork, Transmission parts, Diff case, Valve guide, Bearing Housing for Turbo Charger, Levers, Roller Tappet. Hydraulics – Valves, Pumps, Spool, Cam Profile Honing. Aerospace, Defense, Refrigeration etc.

High Quality Machines

Khushbu India is focused on delivering high quality CNC honing machines. Khushbu engineers ensure that the finished products are regularly monitored and thoroughly tested for flawless quality and hence, ensure customer satisfaction.

Furthermore the company has laid down several quality-related norms in its unit and follows them rigorously to offer the best quality products to its clients. Besides, it ensures that it keeps itself updated with the latest in technological developments and newer innovations in the industry.

“Our dedication and our deep study into the field of honing have facilitated us in providing the best solutions. Today our range of products includes Manual Honing Machines, Auto stroking Honing Machines, Hydraulic Vertical Honing Machines and CNC Single Pass Honing Machines. Extensively used by the leading names of industry, our products are the outcome of continuous research and development. We have an in-house facility that corresponds with the entire assembly and operational requirement,” says Ajeet Samani, Director.

Quality being our prime motto, we have adopted the ‘No Compromise On Quality’ attitude. All our products are designed and manufactured under expert supervision. Our quality norms are synchronized with the international standards to ensure delivery of high value and highly productive CNC machines to our clients. We have adopted stringent quality checks in our production process encompassing several stages of inspection before the final dispatch.

As our products are of top-notch quality and high productivity, several esteemed organizations of the industry are benefitting from them. Since ‘Trust & Loyalty’ is the foundation stone for every client of ours, it has been our pride to serve most of our clients for decades.

The Honing Process

Single pass honing process is passing the honing tool once in the bore. The tools are barrel shaped and pre-set with consecutively increasing size. The tool is passed through the bore while it is rotating. Conventional honing tool reciprocates, expands while honing and retracts after completion of cycle. While the Single Pass honing tool is passed once. The tools are diamond impregnated, adjustable and pre-set to size increasing in every consecutive pass. It does not expand & retract during the cycle. Hence, consistency of the bore size is ensured.

Micron & Submicron Accuracy

The honing process is most suitable for components like gears, connecting rod, rocker arm, gear shifter fork, bush, hydraulic valve, crank case of hermetically sealed compressor, sewing machine components, pistol barrels, etc. The process gives 2-3 microns size repeatability over a long batch size. Applying Single Pass Diamond abrasive Bore finishing technology, extremely close tolerances can be achieved consistently in mass production at a lesser per piece cost. Diamond plated finishing tools are capable of achieving micron/submicron accuracy.

While the equipment may vary in different manners from operation to operation and application to application, the integration of computer numerical control components and programming stays consistent over all CNC machining gear and procedures. Before the operator runs the CNC program, he should set up the CNC machine for operation. Each kind of assembling process has its focal points and limitations, the CNC machining process, plotting the essentials of the procedure, and the different components and tooling of the CNC Honing machine.

Wide Range of Applications

The wide scope of abilities and tasks offered by the CNC machining process help it to discover application in an assortment of industries, including car, aviation, development, and agriculture, and empower it to create a scope of items, for example, hydraulic components, screws, and shafts. In spite of the adaptability and customizability of the procedure, the manufacturing of certain parts – huge or overwhelming segments – present more noteworthy challenges than others.